Danielle Tan
Chief Operating Officer
Learn how epoxy flooring, HVAC, cleanroom panels & tools ensure GMP compliance. Discover what your FSMS, TMHS & cosmetic facility must have.
1. Hygienic Wall and Ceiling Panels
One of the foundational elements of GMP facility construction is the use of non-porous, easy-to-clean wall and ceiling panels. These panels are crucial in maintaining cleanroom integrity and preventing microbial contamination.
Key Features:
– Smooth, seamless surfaces
– Resistant to moisture, chemicals, and corrosion
– Fire-retardant and anti-static options available
Best used in: Food processing clean zones, supplement production areas, cosmetic filling rooms
2. Epoxy or PU Flooring Systems
Flooring in GMP environments must withstand frequent cleaning, chemical spills, and foot or trolley traffic. Epoxy and polyurethane (PU) flooring systems offer the perfect blend of durability and hygiene.
Why epoxy or PU?
– Seamless, non-absorbent surface
– Slip-resistant and anti-microbial properties
– High chemical and thermal resistance
Best used in: Production zones, packaging areas, warehouses
3. Controlled Environment Doors
GMP guidelines require clear segregation of zones and control of personnel and material flow. Installing airtight, flush-mount GMP doors is a simple yet powerful way to ensure zone integrity.
Key Attributes:
– Stainless steel or coated aluminium construction
– Hermetically sealing designs
– Compatible with interlocking and access control systems
Application areas: Airlocks, change rooms, material entry points
4. HVAC & Air Filtration Systems
For FSMS, GMP TMHS, and GMP Cosmetic facilities, air quality control is a non-negotiable compliance requirement. Your HVAC system must be designed to maintain required temperature, humidity, pressure differentials, and particulate control.
System Components:
– HEPA filters (ISO Class 8 or higher depending on process)
– AHUs with cleanroom-grade air handling
– Differential pressure monitors and alarms
5. Lighting Solutions for GMP Zones
Proper lighting is essential not only for worker safety and efficiency but also to ensure accurate inspection and cleanliness. GMP standards recommend lighting that minimizes shadow and avoids areas where dirt or microbes can accumulate.
Lighting Types:
– Flush-mounted LED panels
– Shatterproof, IP65-rated fittings
– Non-dust collecting fixtures
Great for: Production rooms, packaging lines, inspection areas
6. Stainless Steel Furniture and Fixtures
GMP guidelines emphasize the need for corrosion-resistant, easy-to-clean surfaces—making stainless steel the gold standard for furniture and fixtures in controlled environments.
Must-Haves:
– Rounded edges for easy cleaning
– Seam-welded construction
– 304 or 316L grade stainless steel
Common installations: Workbenches, sinks, shelving, pass-through boxes
7. Cleanroom Equipment and Validation Tools
To maintain compliance and certification, it’s not enough to install the right materials—you also need to verify their performance. That’s where validation tools and cleanroom monitoring equipment come into play.
Key tools:
– Particle counters
– Temperature & humidity data loggers
– Airflow meters
– Cleanroom validation protocols
Build Compliance from the Ground Up
Whether you’re constructing a food-grade facility, a traditional medicine manufacturing site, or a cosmetics cleanroom, compliance begins with material and equipment selection. Every detail—from the type of sealant used in your corners to the filters in your HVAC system—matters in achieving and maintaining FSMS, GMP TMHS, and GMP Cosmetic certification.
Partner with experts who understand regulatory nuances, and invest in certified materials and systems. This not only future-proofs your operations but also boosts customer trust, product integrity, and global market access.
Need Help Designing a GMP-Compliant Facility?
At Nexus Consultancy, we specialize in GMP facility design, layout optimization, and regulatory consultation. Whether you’re just starting or looking to upgrade, our team can help you ensure that your facility is built for compliance and operational excellence.
Contact us today to schedule a free consultation. Follow us for exclusive insights, updates, and reporting tips.
